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Manufacturing

Manufacturing Excellence

At Ramkrishna (Jhanwar) Group, our world-class infrastructure forms the backbone of our manufacturing excellence. We've strategically invested in cutting-edge technology and state-of-the-art machinery, enabling us to produce premium fabrics that meet international quality standards.

Yarn Source

Yarn sourced from E.O.U. spinning units within 230km radius. Features electronic clearers and Auto coners 338, tested to ISO standards. Offers natural fibers: Linen, Viscose, Modal, Tencel & Organic Yarns.

Process Highlights

  • Stringent yarn selection from certified suppliers
  • Testing for tensile strength and uniformity
  • Multiple fiber options available
  • Complete supply chain traceability
Yarn Source

Variety Mix

Infrastructure supports specialty fabrics including non-air fabrics for mattress covers, hospital use, yacht sails and hygiene fabrics. Cotton & P.C. Crepe in Drill, Twill, Satin, Cord, Corduroy, Sheeting, Canvas, Tussar, Poplin, Ducks, Ristop, Dobbies, Percil, Satin Reversible, Jacquard, Tapestry and Home Textiles.

Process Highlights

  • Custom fabric development
  • Technical textiles for industrial requirements
  • Fashion-forward finishes for apparel
  • Home textile specialization
Variety Mix

Sizing / Warping

Benninger warping and sizing machines with 9-ton daily capacity using eco-friendly chemicals. Prepares yarns for weaving with protective coatings for maximum efficiency.

Process Highlights

  • Eco-friendly chemical formulations
  • Computerized parameter monitoring
  • Quality verification at each stage
  • Home textile specialization
Sizing / Warping

Weaving

Fabrics from 60 GSM to 600 GSM. Weaving executed with stringent checks at each stage with systems and process work formula for every machine and operator.

Process Highlights

  • Multi-density production (60-600 GSM)
  • Various weave pattern capabilities
  • Computerized loom operation
  • Precision thread count control
Weaving

Equipment Highlights

Sectional Warping

Our sectional warping department features precision equipment for optimal yarn preparation before weaving, ensuring consistent tension and alignment for flawless fabric creation.

Auto Coner

Cutting-edge auto coners ensure yarn consistency and remove imperfections, creating perfect packages for high-speed weaving without interruptions.

Direct Warping

Advanced direct warping machines prepare yarns in continuous sheets with consistent tension, essential for creating fabrics with precise thread alignment.

Airjet

Our state-of-the-art airjet looms use compressed air to propel weft yarns across the warp, achieving exceptional speed and efficiency in fabric production.

Rapier

Precision rapier looms allow for intricate pattern weaving and working with specialty yarns that require gentle handling and exact placement.

Hergeths Sample Warper

Specialized sample warping equipment enables us to create small production runs and test new designs before full-scale manufacturing.

Comsa Sectional Warpers

Our advanced sectional warpers enable precise layering of yarns in predetermined sections, crucial for complex fabric constructions.

Stenter Machine

Our stenter machines play a vital role in textile finishing by stretching and drying fabrics to the desired width and texture. Enhances the overall quality and appearance of the fabric.

Experience Our Manufacturing Excellence

Want to see our state-of-the-art facilities in action? Schedule a tour or request more information about our manufacturing capabilities.